Veteran Owned Small Business · CAGE 0P327 +1 (813) 996-2583 Engineering & Manufacturing in Land O' Lakes, FL, USA
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MIL-STD-1275 · MIL-STD-810 · MIL-STD-461

MIL-VIC Series™ — Military Power Converter

Engineered DC-DC Power Conversion Solutions (0–2500W) Built to Withstand Harsh Military Vehicles, Tactical Shelters, and Defense Field Applications.

MIL-STD 1275, 810G, 461E & 1399 Tested
0-2500W High & Low Output Range
IP66 / IP67 Sealed Waterproof Enclosures
CAGE 0P327 US Manufacturer · ISO 9001:2015
Rugged DC-DC Vehicle Power Conversion

Military Vehicle Power Converters & Tactical DC Systems

The MIL-VIC Series™ product line delivers high-efficiency, cost-effective DC-DC power conversion engineered specifically for combat vehicles, tactical shelters, airborne systems, and remote radar units. Engineered with wide DC input capability (9–36 VDC or 18–36 VDC), these converters reliably clean unstable alternator and battery power into regulated, transient-free DC outputs.

2000W / IP66 MIL-VIC High Output Military Power Converter 2000W IP66

MIL-VIC 2000W High Output Power Converter

Heavy-duty AC-DC & DC-DC vehicle power conversion unit featuring dual power inputs, MIL-STD-1275 transient suppression, and IP66 submersible construction for extreme combat conditions.

  • Input: Universal 100–264 VAC & 20–36 VDC Range
  • Protection: MIL-STD-1275 spike immunity & surge clamping
  • Thermal: Conduction cooled baseplate / IP66 sealed fins
2500W / IP66 MIL-VIC High Output Military Power Converter 2500W IP66

MIL-VIC 2500W High Output Power Converter

Maximum power density DC-DC converter platform for demanding field communications, high-power sensors, directed energy loads, and heavy vehicle platforms.

  • Input: 20–36 VDC continuous (MIL-STD-1275 vehicle input)
  • Output: Factory-adjustable high-efficiency DC rails up to 2500W
  • Connectors: MIL-DTL-38999 circular defense interconnects
High Power DC-DC High Output Military Vehicle DC to DC Power Converter

High Output MIL-VIC DC-DC Converters

Fully configurable power conversion platform designed to output high-current stable DC power for onboard vehicle C4ISR, tactical computing, and weapon systems.

  • Wide 9–36 VDC or 18–36 VDC operational input range
  • Precision adjustable output voltages (3.3V to 48V DC)
  • Low EMI design conforming to MIL-STD-461 filtering
Low Power DC-DC Low Output Military Vehicle DC to DC Power Converter

Low Output MIL-VIC DC-DC Converters

Compact, lightweight power supplies optimized for UAVs, ground robotics, avionics bay racks, and space-constrained defense electronic payloads.

  • High power density in compact rugged chassis options
  • Flexible cooling options (Internal fan, conduction, or heatsink)
  • Isolated single and multi-rail output choices
MIL-STD Military Power Conversion Qualification
Defense Engineering Standards

Engineered for 28 VDC Vehicle Buses & Extreme Environments

Field-deployed military vehicles experience severe voltage surges, load dump spikes, cranking dropouts, and extreme vibration. The MIL-VIC Series™ isolates and conditions incoming unregulated DC bus power to safeguard sensitive mission equipment.

  • MIL-STD-1275 Compliant: Active transient suppression against +100V surges, +250V voltage spikes, and starter-cranking dropouts down to 6 VDC.
  • MIL-STD-810 Environmental: Rated for operational temperature extremes (-40°C to +85°C), high humidity, altitude, salt fog, sand, dust, and intense shock/vibration.
  • MIL-STD-461 EMI/EMC: Integrated multi-stage EMI input/output filtering compliant with CE101, CE102, RE101, RE102, and CS114 limits.
  • Versatile Output Voltages: Standard factory-adjustable output rails (+/-20%) covering 3.3V, 5V, 8V, 12V, 15V, 24V, 28V, 36V, and 48V DC (Custom output levels available upon request).
Comprehensive Qualification

Military Compliance Standards Overview

Every MIL-VIC platform is designed against rigid Department of Defense specification envelopes to guarantee mission readiness before field deployment.

Standard Qualification Parameters MIL-VIC Engineering Implementation
MIL-STD-1275D/E 28 VDC Electrical Input Transients in Military Vehicles Integrated active surge clamping, reverse-polarity protection, and battery cranking hold-up circuitry.
MIL-STD-810F/G/H Environmental Test Methods & Engineering Guidelines Fully potted magnetics, gasket-sealed chassis, conformal coated PCBs, and shock-hardened mounting.
MIL-STD-461E/F/G Control of Electromagnetic Interference (EMI/EMC) Shielded internal compartments, bonded returns, and pre-filtered circular connector interfaces.
MIL-STD-1399 / 704 Shipboard & Airborne Electrical Power Quality Wide-frequency AC/DC tolerance and fast dynamic transient response under severe load switching.
MIL-STD-882D / 1472 System Safety & Human Engineering Design Over-voltage, over-current, thermal shutdown protection, and touch-safe connector layout.
Overseas Procurement & Integration

Trusted Supplier for Global Defense Contractors

AJ's Power Source Inc. (AJPS) has engineered custom and COTS power conversion hardware for international defense integrators, prime contractors, and military forces for over three decades. Our Florida-based manufacturing center adheres to stringent quality control frameworks to support seamless design-in.

  • 35+ Years of Design Experience: Over a century of combined power electronics engineering expertise.
  • Modified-COTS Speed: Adapt standard MIL-VIC designs to your exact mechanical footprint, connector choice, or voltage specification with low NRE costs.
  • Full Traceability & Quality: ISO 9001:2015 registered quality system accredited through PJR and ANAB.
  • Global Export Support: Full documentation, 3D CAD modeling, CAGE Code 0P327 certification, and ITAR/export compliance provided.

Custom Voltages

Tailored DC output rails from 3.3V to 300V VDC to match precise load requirements.

Ingress Sealed

IP65 and IP66 waterproof enclosures with circular MIL-spec interconnects.

Thermal Flexibility

Baseplate conduction, fanless convection, or high-performance heatsink cooling options.

Rapid Prototyping

Accelerated engineering design reviews and qualification testing evidence packages.

Technical FAQs

Frequently Asked Procurement Questions

MIL-VIC power converters utilize heavy-duty active surge suppression circuitry to clamp +100V surges and filter high-energy +250V spikes. The internal power stages maintain uninterrupted output regulation even during severe vehicle engine cranking dropouts down to 6 VDC.

Yes. While standard catalog units provide factory-adjustable outputs (+/-20%) for 3.3V, 5V, 8V, 12V, 15V, 24V, 28V, 36V, and 48V DC, our engineering team routinely modifies output transformers and control loops to supply non-standard or multi-channel isolated DC voltages tailored to your exact payload.

We offer sealed IP65, IP66, and submersible IP67 configurations. Sealed platforms utilize anodized aluminum housings, potted magnetic components, O-ring gaskets, and MIL-DTL-38999 circular connectors to prevent water, dust, sand, and chemical ingress.

Every project is supported with complete technical documentation including 3D STEP models, mechanical interface drawings, electrical datasheets, thermal derating curves, pinout definitions, and MIL-STD compliance matrix certificates.

Request a Technical Solution for Your Program

Consult directly with our power engineering team to discuss input transient protection, mechanical dimensions, or custom output requirements for your defense application.

Direct Engineering Line: +1 (813) 996-2583

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